Internal Gun

The Most Versatile Internal Moving EB Welding Gun on the Market

Sciaky’s exclusive 60/60 electron beam gun package has a narrow beam geometry, capable of producing welds with characteristics comparable to those produced by high voltage equipment. It also has superior operational stability. The direct-mounted, turbomolecular gun vacuum pump is equipped with isolation valves for superior performance and the easy access to gun components during filament change makes this gun package the most advanced in its class.

The gun can be mounted in various mechanical configurations with capability of servo axes of motion. Options include servo gun tilt and servo rotary mechanisms.

Total Process Control

Sciaky’s W2020 Computer Control provides total control over process parameters with +/- 1% accuracy and facilitates up to 10 axes of motion control. Capabilities include process monitoring with data acquisition, networking and off-line programming. The open architecture allows for easy upgrading.

The easy-to-use operator interface includes system diagnostics and three levels of program access for security. The viewing system features high-resolution, precision gun column optics with a high resolution camera and monitor. Controls for focus, shutter, iris and adjustable crosshair are provided.

Intuitive Operator Interface

Sciaky’s operator interface is configured for all routine programming, file manipulation and operative process control functions. Additional virtual hardware allows the beam supply to be enabled and provides chamber vacuum control, video control and deflection monitoring. A separate portable pendant can be provided for parameter display, program control, critical parameters override and mechanical axes jogging.

Options for Pumping Systems, Power Supply & Axes Motion

• Turbomolecular pump on gun
• Roughing and diffusion pumps on chamber
• 15 - 42kW power supply
• X, Y and Z are standard on all systems
• Horizontal or Vertical Rotary Positioner
• Rotary/Tilt Positioner
• Wirefeed, Motorized Wire Nozzle and EBAM (retrofitable or upgradeable)
• Custom Vision Systems
• Head and Tail Stock
• Hand Wheels/Joystick
• Carriage Runout Platform(s)
• Remote Process Monitoring
• Special Beam Deflection Systems
• Beam diagnostics